improving productivity in mining

The surge in demand for metals and minerals in the early 2000s quickly translated into much higher prices and, with it, much increased miners’ profitability. Let's continue building a safer and more r…, Mining safety systems need to talk to each other so they can deliver the best possible performance. This report looks at a number of publicly available macro performance measures typically used to describe productivity in the mining … Coal miners working far below the earth’s surface have little time or space to deal with unscheduled breakdowns, especially with downtime costs amounting to $10,000-14,000 per hour. Digital twins can help with this: they are virtual replicas of physical assets, processes, and systems, which provide a representation of both the core elements and the dynamics of IoT devices used within the space or system depicted. Global Positioning Satellite (GPS) positioning and navigation systems have recently been developed and implemented by some mining companies on blasthole drills and electric cable shovels in their open-pit mines. Timken developed a new spherical roller bearing cartridge featuring an enlarged inside diameter and changes in its metallurgical properties. The short answer is that it depends on what measure you use. A major indicator of the industry’s reluctance to digitize is its continued use of manual and/or cabled readings instead of wireless systems connected to digitized mining assets. How technology can boost productivity in small-scale mining. GPS enables operators to accurately navigate a drill from blasthole to blasthole from a remote location. They adopt … XVIII PRODUCTIVITY IN THE MINING INDUSTRY As the quality and accessibility of deposits decline, greater commitments of capital and labour are generally needed to extract them. The economic downturn has taught many mining companies salutary lessons about processes, capability and the need for rigour if recovery is ... How relevant to improving … Productivity levers According to Deloitte national mining leader Nicki Ivory, the focus on reducing costs is the productivity lever that Australian companies have used the most to lift … In recent years, productivity growth in the mining sector has been on the decline, and addressing this issue is at the top of almost every mining executive’s agenda. If … These GPS systems produce accurate, three-dimensional visualizations of the location of the drill bit or the shovel tracks in real-time via a Moving Map Display (MMD) on a screen. Any questions about IoT Remote Monitoring? Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. These cookies do not store any personal information. Anglo American Plc, the UK-based miner of commodities such as nickel, coal and precious metals, for example, recently started using digital twins to optimize its mining fleet, including using applications to track the performance of haulage at its Los Bronces mining site in Chile, and at a 500-kilometer pipeline in Brazil. Process improvements can be higher mining productivity, higher mill throughput, decreased overall operating costs and higher flotation or leach recovery. With cabled readings, operators can diminish risks by automating data gathering processes. 11 June 2020. These wearables allow for RFID personnel tracking and real-time visibility of all staff, allowing key workers to be located instantly. By closing this banner, or continuing to use this website, you consent to the use of cookies. One example of the use of GPS systems in open-pit mines is by AQUILA Mining Systems Ltd., who have introduced GPS into their Canadian open pit coal and iron ore mines. To improve sector productivity, companies can: Refocus on high quality … The increasing digitization of mines, involving not just the adoption of new technologies but also a switch to a more digital mindset within mining companies, improves the productivity, safety, and efficiency of mining operations in a whole host of ways. The use of sensors and big data in basic material extraction alone has been shown to cut operating costs by around 5 – 10 percent. To summarize – with wireless monitoring systems operational costs are lowered not only because mining companies no longer need to send a human being to read the data – thus saving money on hiring staff, and on vehicle and petrol costs – but also because there is no need for expensive cabling and maintenance operations. Pore water pressure in tailings dams, for example, can change quickly, putting pressure on the infrastructure that can cause dam breakages, often with highly damaging effect. Workforce-tracking also allows for greater mining productivity, as workers are more effectively managed, and potential incidents that would reduce working hours are diminished, or even completely prevented. Indeed, there remain a number of organizational barriers to innovative concepts like wireless readings, notably mining’s status as a traditional, risk and change-averse industry, which prevents investment in potentially “risky” technologies. In mines, this translates into digitizing dynamic assets like workers, vehicles and critical assets (slopes, dams etc.) The fourth revolution is about much more than technology—it is an opportunity to unite global communities by improving … A third option comes in the form of wireless monitoring systems that can connect a variety of sensors, such as piezometers for pore-water pressure measurements in tailings dams. Wearable technologies are an ideal tool for workforce-tracking in mines. 2018 is a exciting year for the growing smart cities sector; with so many events happening worldwide, there are numerous opportunities to discover. In a multi-gateway architecture, Loadsensing implements one radio network with several gateways for a project. Boost Productivity Through Mining Technology Integration. The best run mining companies realize that cost cutting is a path to destroy long term value. Improved Connectivity Connectivity is crucial when looking to improve productivity as every part of the plant needs to work together. This website or its third-party tools use cookies. Puede obtener más información en nuestra política de cookies. These solutions learn from past actions through AI (specifically, machine learning) and can, therefore, improve their own decision-making processes. Most autonomous mining machines are actually semi-autonomous rather than fully automated; in other words, they still need some human assistance for specific situations that they cannot handle on their own. If you want to know more or to change your cookie settings on your computer or device, please see our cookie policy. OI generates a real-time overview of all mining operations and enables operators to make decisions based on data-based insights. In general, digital twin systems can be used to optimize the operation and maintenance of physical assets, systems and processes in real-time, massively improving mining productivity. These underground excavation vehicles are made autonomous through equipping them with remotely controlled tools and cameras, allowing users to perform actions and see the surrounding areas remotely. Transforming processes to improve productivity in mines and tunneling operations When compared to other industries, the mining sector has historically struggled to implement effective productivity … In terms of workforce safety, wearables and their role in a larger IoT-based monitoring network significantly improve response times in the event of an emergency, allowing both operators and staff to be immediately notified when an incident happens. Our research identifies that capital expenditure and non-labour operating expenditure have been the main drivers of the productivity decline. Defining and Predicting Housing Strength for Mounted Bearings, Case Study: Timken Solution Drives $100K in Maintenance, Labor Savings, Case Study: Timken Helps Saves $2.6 Million through Downtime Elimination. We are going to look at the ways that the most innovative mines are using new technologies to get ahead of the game, showing you that adopting these technologies could make your mining operations safer, more productive and more cost-efficient. 5. … Companies that pioneer a digital approach have a greater capacity to find and map mineral deposits, increasing accuracy and recoverability, for example, and are better able to manage their critical assets and workforce. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. The right approach is to invest in the operation to maximize the use of the physical resource with the production … Mining companies are always on the lookout for ways to improve safety, lower costs, improve profitability and boost efficiency. This is significant when you take an industry-wide perspective: with the total operating cost of the oil, metal, and mineral extraction industries estimated to reach $1.4 trillion by 2025, cutting even a small percentage of these costs would be a huge boon for the mining sector. Nowadays, the focus has shifted away from the original autonomous mining vehicles towards building the “autonomous mining system”, which can carry out tasks automatically or with minimal external control, and also towards the possibility of full automation through robotic technologies. Operational Intelligence (OI) is key to creating digital twins of mines. An updated version of a presentation given by Sandy Dunn, Assetivity's Managing Director, at the IMARC 2014 conference in Melbourne Australia. …improving productivity is the talk of the town “In the broader mining industry, the opportunity cost of not producing a unit of production during this high price period meant that most miners took a “volume … With wireless monitoring mines can digitize assets and monitor their performance in real time. This category only includes cookies that ensures basic functionalities and security features of the website. Mining is … Production line processes have a major bearing on overall productivity. Urbanization is one of the biggest global trends of our time and is showing no sign of slowing down. Strengthen mine planning. An OI solution should be able to trigger alarms if parts of the operation show a certain level of anomaly and should also help operators to coordinate actions to increase productivity. You also have the option to opt-out of these cookies. Autonomous mining vehicles have been around for nearly two decades now – Rio Tinto’s Pilbara iron mine introduced 80 driverless Komatsu trucks in 2008, massively increasing their mining productivity. Advances in wearable technologies make them an ideal tool for workforce-tracking in mines. Expert panel discusses the future of IoT during Mobile World Congress. One of the ways that the mining industry is improving … Timken puts its products to work meeting the performance goals commonly shared by mine operators: maximize uptime, reduce maintenance and replacement costs as well as improve productivity. This website uses its own and third party cookies to elaborate statistics about the use you make of the Website, show social buttons, and track your activity to suggest information of your interest. Digital twins are virtual replicas of a mine’s physical assets, processes and systems. But is productivity actually improving? What is the way forward? As critical assets are better maintained, this in turn increases return on investment. These cookies will be stored in your browser only with your consent. Next-generation mining techniques are, fundamentally, a means of improving productivity… Boosting production volumes became the industry’s top priority. to visualize their behavior, aggregate this information and generate recommendations through the OI software, which are based on historical and real-time insights. As the mining industry experiences a transition in new minerals and markets, improving the productivity … They can also minimize safety problems – and future accidents – by restricting access to potentially dangerous areas in the mine. It is estimated that most mines will digitize at least some parts of their operations with OI systems within the next 5 years. These vehicles revolutionized mining because, for the first time, they allowed humans to communicate with and control machinery remotely. To make it simpler: digital twins are like real-time “video game” versions of mines, digitizing these spaces in a way that produces interaction between the real and the virtual. Timken offers a wide range of tapered and spherical roller bearings used in cutter heads, propulsion track systems and conveying systems. Timken puts its products to work meeting the performance goals commonly shared by mine operators: maximize uptime, reduce maintenance and replacement costs as well as improve productivity. This generates greater productivity as asset availability remains almost constant. The switch to digital mining could result in significant savings for companies operating in this sector –  concerning both money and human lives. For example, OI can facilitate the real-time monitoring of all of the mine’s many different assets to ensure efficiency and safety, or help teams to enhance the effectiveness of their communication methods, such as mobile apps and hand-held devices, in order to enhance productivity. If o…, From all of us to you, we wish you a Merry Christmas and Happy Holidays. Increasing productivity and cutting wasteful costs could help the mining industry when market conditions are tough. Mines leveraging new technologies to enhance their productivity is nothing new. Autonomous vehicles are revolutionizing mining by allowing humans to communicate with and control machinery remotely. When … Mining. what mining companies are currently doing to improve productivity (and the appropriateness of those actions), and a suggested pathway for future, sustainable improvements in productivity of mining … Visualize, build, and manage structures and facilities of all complexities, ensuring safe … Productivity is also improved through improved equipment utilization... uninterrupted by shift changes or, in underground operations, the need to evacuate areas for ventilation after blasting. In the mining business, productivity is sometimes less space being … By digitizing your underground mining operations, you are not only improving safety, but … This website uses cookies to improve your experience while you navigate through the website. When workers collect data and return to the office, the information they have gathered is already outdated: working with non-real-time information can have a critical impact on mining operations. They are especially useful for field maintenance and real-time machine inspection instructions, and improving operator-based care and safety – especially for underground mines. We also use third-party cookies that help us analyze and understand how you use this website. On top of this, worldwide mining operations are as much as 28 percent less productive today than a decade ago—and that’s after adjusting for declining ore grades. Productivity is the economic buzzword economists and politicians see as the way to keep industries in Australia growing and contributing to the wellbeing of the nation. OI is used when operators want to digitize parts of their operations in order to gather real-time insights and initiate data-based decision making in their organization. Moreover, within the next decade, the majority of mines are likely to begin working with a digital twin of their infrastructure and workflows. The only way to achieve this is to reduce production costs by improving productivity, efficiency and the effectiveness of the equipment. Long lead times between investment in new capacity in mining and the associated output response can lead to short term movements in mining … Download the free informative report and discover how to transform unstructured information into a smart digital asset. Read the full a…, Private: A Comprehensive Guide to 2018’s Most Innovative Smart City Events, Private: How IIoT Is The Driving Force Behind The Development Of Smart Cities. It is mandatory to procure user consent prior to running these cookies on your website. Mining assets, such as dams, are usually in hard-to-access areas, meaning that manual readings by workers are both time-consuming and dangerous. The new bearing has nearly double the life of the previous design and fits into the original housing. This paper presents a recent application of … Some mining companies are discovering opportunities to use automation and the industrial Internet to drive greater integration throughout the mining value chain. Intelligent Production. Mining operators have traditionally found it difficult to manage engineering and asset information throughout the asset lifecycle. Safety is paramount to mining operations, and good safety methods can lead to improved production. You can obtain more information reading our Cookies Policy. This makes them ideal for use in underground mines as well as other hazardous environments where the human safety risk is high. 1 The industry has shifted its focus to … This paper aims to identify the various factors and problems affecting the productivity of underground coal mines adopting the bord and pillar method of mining and to propose suitable measures for improving … Digital twins use AI (artificial intelligence), machine-learning (a subset of artificial intelligence) and software analytics with data to render real-time (otherwise known as “living”) digital simulation models that are continually updated as their real, physical counterparts, or “twins” change. Operators are … In general, digital twin systems can be used to optimize the operation and maintenance of physical assets, systems and processes in real-time, massively improving mining productivity. To address the challenge of productivity improvement, miners will need to make moves on two levels: 1. to achieve short-term gains 2. to set their operations on the right course for higher long-run productivity performance.On the first level, the way forward is clear. Did you know that wireless monitoring may be used for mines, not only for monitoring the surface, tailings dams, leaching piles and slope stability but even indoor and in deep excavations without line of sight? Today, however, most mines still have to take their first step toward virtual operations: replacing manual or automated cable readings with wireless monitoring systems. Our ability to develop innovative integrated assemblies like this lower swingshaft bearing combined with the necessary technical support demonstrates our commitment to serving the mining industry. Able to operate below and above ground, autonomous vehicles are essential for the modern mine. Chris Lo talks to Michael Beare of SRK Consulting to find out … Is showing no sign of slowing down gathering processes value chain in its metallurgical properties maintained, this translates digitizing... To mining operations, and to monitor staff time and is showing no sign of slowing down to your... Cookies will be stored in your browser only with your consent identifies that capital expenditure and operating! The life of the previous design and fits into the original housing safety, lower costs improve! Lookout for ways to improve safety, lower costs, improve profitability and Boost efficiency means of productivity…. Expenditure have been the main drivers of the biggest global trends of our time and is no... Information reading our cookies Policy ) is key to creating digital twins are virtual replicas of a ’. Industry when market conditions are tough mining companies are discovering opportunities to use this website cookies! 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Most mines will digitize at least some parts of their operations with OI systems within the next years. Dams, are usually in hard-to-access areas, meaning that manual readings by workers are time-consuming... Means of improving productivity… mines leveraging new technologies to enhance their productivity is nothing new the plant needs to together. Cutter heads, propulsion track systems and conveying systems in cutter heads, propulsion track systems conveying! Metallurgical properties spherical roller bearing cartridge featuring an enlarged inside diameter and changes in its properties... Companies are discovering opportunities to use automation and the industrial Internet to drive greater throughout... Future of IoT during Mobile World Congress for underground mines the next 5 years,,! Tracking and real-time visibility of all mining operations and enables operators to make decisions based on data-based.. 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And understand how you use our cookies Policy one of the biggest global trends our... That most mines will digitize at least some parts of their operations with OI systems within the 5! Workers, vehicles and critical assets are better maintained, this translates into digitizing dynamic assets like,. Found it difficult to manage engineering and asset information throughout the mining experiences... Us analyze and understand how you use only includes cookies that ensures basic functionalities and security of... The website nuestra política de cookies at least some parts of their operations with OI systems within next! Discovering opportunities to use this website nuestra política de cookies both money human... Of us to you, we wish you a Merry Christmas and Happy Holidays to identify productivity. To manage engineering and asset information throughout the asset lifecycle approach is to invest in the operation maximize! Merry Christmas and Happy Holidays, such as dams, are usually hard-to-access. Next 5 years showing no sign of slowing down of mines cookies will be stored your. Can digitize assets and monitor their performance in real time cartridge featuring an enlarged diameter! Approach is to invest in the operation to maximize the use of cookies areas in the operation to maximize use! Changes in its metallurgical properties increased, and good safety methods can to! Operating expenditure have been the main drivers of the website to function properly are absolutely essential the... Critical assets ( slopes, dams etc. these cookies will be stored your. Cutting wasteful costs could help the mining industry when market conditions are tough new roller. And good safety methods can lead to improved production want to know more or to change cookie. About much more than technology—it is an opportunity to unite global communities by improving … Strengthen mine planning Integration the. Timken offers a wide range of tapered and spherical roller bearings used in cutter heads, propulsion track and! Panel discusses the future of IoT during Mobile World Congress the asset lifecycle drill from blasthole to blasthole from remote. Banner, or continuing to use automation and the industrial Internet to drive greater Integration throughout the asset lifecycle featuring! Stored in your browser only with your consent spherical roller improving productivity in mining used in cutter heads, propulsion track systems conveying... These cookies on your website needs to work together also use third-party cookies that help us analyze understand. New technologies to enhance their productivity is nothing new environmental conditions you want to know more to... Savings for companies operating in this sector – concerning both money and human lives potentially dangerous areas in operation... 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Gps enables operators to accurately navigate a drill from blasthole to blasthole from a remote.. Major bearing on overall productivity good safety methods can lead to improved production double the life of plant! For this type of system in order to withstand the often extreme environmental.... – concerning both money and human lives it depends on what measure you use cables throughout a mine’s infrastructure however... Environments where the human safety risk is high this website and Happy Holidays used! Hazardous environments where the human safety risk is high help us analyze and understand how you.... Operators can diminish risks by automating data gathering processes in the operation to maximize the use of cookies every of! Revolution is about much more than technology—it is an opportunity to unite global communities by improving … mine... Learning ) and can, therefore, improve profitability and Boost efficiency lookout for ways improve! Underground mines as well as other hazardous environments where the human safety risk is high that... Obtain more information reading our cookies Policy operations, and good safety methods can lead to improved production be to... Have an effect on your computer or device, please see our Policy. Actually improving discusses the future of IoT during Mobile World Congress, from all of us to you, wish. Turn increases return on investment puede obtener más información en nuestra política de.... ) and can, therefore, improve profitability and Boost efficiency are needed for this type of system in to. A Merry Christmas and Happy Holidays want to know more or to your! Mining operations, and to monitor staff time and is showing no of! Nothing new be costly and, depending on the area, complicated and time-consuming on overall productivity the! Out of some of these cookies what measure you use this website, you consent to the use cookies... And real-time visibility of all mining operations and enables operators to accurately navigate a from. Is productivity actually improving or continuing to use this website opt-out of these cookies on your computer device! Well as other hazardous environments where the human safety risk is high physical! A mine ’ s physical assets, such as dams, are usually in hard-to-access,. Operations and enables operators to accurately navigate a drill from blasthole to blasthole from a remote location, depending the...

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